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Joined: Sep 2002
Posts: 2,558
Top 100 Poster
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Joined: Sep 2002
Posts: 2,558 |
I was away for the weekend, but back on this project with a vengence. Plus, having no internet until 11AM this morning kept me from sitting in front of the computer, and allowed me to do more stuff. Here's today's entry: I cut out the cardboard pattern, and traced it to the cedar: ![[Linked Image]](http://i525.photobucket.com/albums/cc331/rockndrtom/tracepatterntocedar.jpg) Then took it to the bandsaw (it's warm enough in the workshop!) ![[Linked Image]](http://i525.photobucket.com/albums/cc331/rockndrtom/cutcedarbandsaw.jpg) Here's more detail from rough cutting on the bandsaw: ![[Linked Image]](http://i525.photobucket.com/albums/cc331/rockndrtom/bandsawdetail.jpg) In the above pic, there is a number stamped into the cedar from the original cedar chest. I suppose it was the model number or build number. I have no idea. The number will not be seen on the finished instrument, as it is on the inside surface. Next, I cut the old barn board in half: ![[Linked Image]](http://i525.photobucket.com/albums/cc331/rockndrtom/cutbarnwood.jpg) And cleaned up the edges on the two halves: ![[Linked Image]](http://i525.photobucket.com/albums/cc331/rockndrtom/cleanbarnwoodedge.jpg) I brought the boards into the house, and glued and clamped them. I grabbed the closest thing I could reach to add weight to the top, hence the tool box sits on it while the glue dries. ![[Linked Image]](http://i525.photobucket.com/albums/cc331/rockndrtom/gluclampweightbarnwood.jpg) And while that was drying and set aside, I "freehand" drew the tele peghead shape. Then I thought to be accurate, it would be best to use a real template. So I found one online, and wouldn't you know, I was almost perfect in the line locations. ![[Linked Image]](http://i525.photobucket.com/albums/cc331/rockndrtom/pegheadshape.jpg) Next was a trip back to the bandsaw to cut the peghead, and use the orbital sander to smooth the edges (photo forthcoming).
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